Paper airplane assembly line simulation software

Paper plane exercise free download as powerpoint presentation. Students will have an understanding of the pros and cons of the assembly line. This paper presents an off line programming and simulation system for. The quality control was nitpicky, but you would hope it would be in this hypothetical paper plane factory scenario. Actual trial results were very close to the simulation results because of high worker skill and the actual failure time was shorter than the simulation condition. Paper airplane lean simulation this video series shows the differences between production methods, push vs pull, using something everyone is familiar with. Assembly line balancing in garment production by simulation. Assembly line simulation by paul spatafore objectives students will have an understanding of how the assembly line was used during the industrial revolution and draw conclusions on how this transformed and shaped the work environment. White wings racer sky cub three whitewings racer skycub3. In this paper, a modeling and simulation approach for aircraft assembly line. Simulation tools and training programs in lean manufacturing. A simulation approach to improve assembly line performance.

Optimization of aircraft fuselage assembly process using. Aug 10, 20 the only person who didnt struggle with their assembly was the 1st in the line who had to fold paper in half. With this single piece system, at the end of 5 minutes, the team made 15 airplanes. Mass production paper airplane simulation lean tip 005 duration. Teaching lean thinking principles through handson simulation. This file contains directions for the game as well as job description cards for all of the assembly line workers.

It comprises a simulation study with the purpose of performing improvements on this assembly process. Numerical approach for airframe assembly simulation journal. Towards the effort of identifying an effective teaching methodology for imparting lean engineering principles, this paper intents to explore on if there is a significant difference of teaching lean. Paper airplane game simulation video instructions shmula. The financial data is collected at the end of each round and recorded on either a simple paper form or a small excel spreadsheet. Then he folds the pointed end down and folds the paper back in half again. In the videos below, they start with a craft assembly simulation. This talk presents an overview of the teaching simulation used in 16. How fords willow run assembly plant helped win world war ii. The simulation approach in the paper of villarreal and alanis 2011 can be used to show the.

A handson kanban simulation kit for lean manufacturing. See how to transform slow and wasteful mass production into lean one piece flow in this simple and fun paper airplane simulation. Air plane game exercise flow, line balancing, kaizen inseong kim 2. Engineering which is explicitly included in the full lev simulation is included as an overhead chargeits usefulness becomes apparent only late in the simulation. Paper airplane 1 is regarded to be a convenient and useful tool that paper airplane. Simulation is an effective teaching tool that makes complex concepts easy to.

Billingtons article a classroom exercise to illustrate lean manufacturing pull concepts, we have four students in four work centers manufacture paper airplanes billington. A classroom exercise to illustrate lean manufacturing pull. Lean lego game a proven lean simulation with teams building houses out of lego over four rounds. The first round was meant to simulate a factory with no lean. Select 15 volunteers and ask each to carefully make a paper airplane. Same guidance, same training, same assembly line, but different amount of airplanes. A rich simulation of an enterprise with a structure and problems typical of the us. Resource efficient configuration of an aircraft assembly line. Upgrade rc plane kit eagle foam glider airplane, 1.

The assembly line consists of four stations which is the pressing station, shearing station, inspection station and the packing station. Physics procedia 25 2012 443 a 451 18753892 a 2012 published by elsevier b. Digital simulation of the assembly line the approach proposed in this paper to support the design and the efficient configuration of the assembly line is based on the employment of digital simulation. One of the examples where this simulation software could be implemented is in metal industry. The production role made the paper airplane products in an assembly line style in which a team of two students worked together to construct each airplane.

Discrete event simulation describes a process with a set of unique, specific events in time. Have you led or participated in a paper airplane folding simulation. The paper airplane simulation can work too, but i usually use it more for training and standard work than production. The power is in the flexibility of the exercise to be adapted and modified to nearly any circumstance. The analysis found that the current production setup could not cope. In the videos below, they start with a craft assembly simulation for round 1, where all 6 workers are used, and one person is the timer. The tps method focus more on the flow and eliminating waste from the process, and less on immediately trying to reduce the number of human elements in the process. Creating artisanal airplanes ask if anyone can make a simple paper airplane. Or you could simply do a randomized using dice to determine order qty andor color pokerchip or paper clip simulation. Mar 08, 2011 one of those games is the airplane game. Ansys is the global leader in engineering simulation. The goal of this simulation is for students to understand the changes that took place during the transition from the domestic system to the factory system that occurred during the industrial revolution. Jun 27, 2016 the quality control was nitpicky, but you would hope it would be in this hypothetical paper plane factory scenario. There are five workstations as face assembly, back assembly, clock assembly, hand assembly, clock assembly, and inspection and rework.

Operator 2 opens the paper and folds 2 points to the centre line. The situation in this company is that they have three methods of accomplishing their production in the assembly line. Jan 28, 2016 many of the facets of this assembly line simulation are similar to the structure and process in the activity above. Modeling and simulation of aircraft assembly line based on quest. It is important that only the facilitator reads these instructions the paper airplane factory time required.

Many of the facets of this assembly line simulation are similar to the structure and process in the activity above. The jit just in time flow simulation aka paper airplane simulation is a simple, but powerful, teaching tool that allows the demonstration of nearly every jit principle and gives an opportunity to discuss the rest. This is a reactionary, and completely normal mode, to fix production line problems. The effective use of pwlc in an assembly line is illustrated in a mathematical model in this paper. Paper airplane models software free download paper airplane. Value stream map of the front frustum sub assembly line. Pdf a simulation approach to improve assembly line performance. In this paper, a modeling and simulation approach for aircraft assembly line based on quest simulation software has been investigated. This paper presents the branch aircrafts digital assembly process design and simulation system, and illustrates the key technologies and characteristic of digital assembly process design and. Kits of ceiling fans arrive at an assembly system with tria 2, 5, 10. Simulation tools and training programs in lean manufacturing current status.

The paper airplane exercise this is a simple, but powerful, teaching tool that allows the demonstration of nearly every jit principle and gives an opportunity to discuss the rest. The simulation model included a part of the hamburg airbus a350 assembly line where two different pieces of the fuselage are completed. The simulation model was built and analyzed using the promodel discreteevent simulation software. Simulation programming with python northwestern university. Students will have an understanding of the pros and cons of the assembly line and. Kanban paper airplane factory software, fitness, and. The goals of this exercise are to illustrate the significant reduction in wip and throughput time using the pull system, to explain and illustrate the concepts of push, pull, kanban, bottleneck, cycle time, idle time, line. We will use the layout above for both round 2a and round 3, but round 3a. Through a simulation of a pizzeria, students will work together to complete specific tasks in the assembly line and collaborate to make their jobs more efficient. Firstly, the characteristics of the aircraft assembly and quest are briefly introduced in this article. The only person who didnt struggle with their assembly was the 1st in the line who had to fold paper in half. Balancing mixedmodel assembly lines with simulation.

Modeling and simulation of aircraft assembly line based on. The assembly line consists of four stations which is the pressing station, shearing station. Our teacher quickly pointed how we went downstream to fix the production line process. Simulation programming with python this chapter shows how simulations of some of the examples in chap. An assembly line game this activity is to be used after teaching the students that natural resources can be used to make goods. Build lego airplane lean academy simulation is a subset of the lean enterprise value lev simulation. Students will be able to demonstrate how division of labor works through the process of making paper snowflakes on an assembly line. Considering that the real plant still doesnt exist, simulation has been used as cognitive tool. Jun 26, 2016 a comparative study of teaching lean manufacturing via handson and computeraided simulation. The assembly line is very complicated and its performance directly determines the aircraft production efficiency and cost. Typically performed as the paper airplane simulation, the leanman version eliminates the reams of wasted paper and saves a few trees. From warehouse kitting area material handlers supply the material to various workstations.

What if i told you that making a few paper airplanes could help you find a. This game gives students the opportunity to participate in the assembly line process of creating paper air planes. Therefore, the modeling, simulation and optimization for aircraft assembly line are very important. The line starts with opening the cookie packages, placing a paper. Thats why having a lean simulation with differing process steps is a better way to simulate a real process, in my opinion. Watch the video on how to construct paper airplanes. This paper plane activity will help teach this concept. I looked long and hard for paper airplane folding instructions that incorporated a scissor cut and came up empty handed. Mass production paper airplane simulation lean tip 005. In the videos below, they start with a craft assembly simulation for round 1, where all 6 workers are used, and one person is the.

Buy white wings racer sky cub three whitewings racer skycub3 aozora. The special computer code asrp assembly simulation of riveting process was. Thousands of users play this game daily, so there are some hardcore virtual paper plane throwers out there online. Large bags of round glass pebblesflattened marbles, like these can be found at dollar stores foil. Simulation solutions for solidworks provide an easytouse portfolio of analysis tools for predicting a products realworld physical behavior by virtually testing cad models. One way to demonstrate the nature of power and class in the division of labour is with a revised version of the paper airplane simulation by william.

The role of consumer representative tested the paper airplanes. Teaching about the assembly line and factory life paper plane activity during the industrial revolution there was a transition from a cottage style system to a factory system with the popularization of the assembly line. Business simulation building high performance teams. If you have a large class, you can have two assembly lines. Jan 03, 2019 aerospace assembly industries screwdriving and riveting assembly how fords willow run assembly plant helped win world war ii the willow run bomber plant made aviation, industrial and social historyalong with new b24s by the hour. In this simulation supplier supplies the raw material to warehouse. These goods are often made in factories that utilize assembly lines. The actual results also showed that the chosen manufacturing line satisfied the design target, this line. This paper airplane folding exercise demonstrates the push vs. These goods are often made in factories that utilize assembly. Dec, 2010 paper airplane lean simulation this video series shows the differences between production methods, push vs pull, using something everyone is familiar with. The paper describes the methodology of contact problem solving that is used for simulation of aircraft assembly process. Paper airplane lean game directions on how to run your own lean game by making paper airplanes.

Teaching agile methodologies with paper airplanes eric. One of the examples where this simulation software could be implemented is in. Analysis of management strategies for the aircraft production. As they work, you can talk in broad terms about manufacturing before the factory system and the assembly line. Game exercise objectives and purpose create the standardized work and understand why the std work is critical to quality, safety and productivity understand how we can link the std work with operator balancing and kaizen activities what paper air plane. Excellent paper airplanes assembly kit for 15 models original series by dr. In the second round, which represented a more efficient workplace, he created an assembly line and gave each person training and guidance. This pdf download comes complete with a lesson pla.

Simulation of aircraft assembly via asrp software request pdf. Oct 11, 2012 thats why having a lean simulation with differing process steps is a better way to simulate a real process, in my opinion. Paper airplanes used to teach about free enterprise at. The dimension of the problem is reduced after eliminating the unknowns outside the contact zone and the initial problem transforms into the problem of quadratic programming with linear constraints. In this paper, a modeling and simulation approach for aircraft assembly line based on quest simulation software. So i decided to examine the video closely and come up with the steps myself. Teaching lean thinking principles through handson simulations hugh l. I looked long and hard for paper airplane folding instructions that.

If youve ever seen a rocket launch, flown on an airplane, driven a car, used a computer, touched a mobile device, crossed a bridge or put on wearable technology, chances are youve used a product where ansys software played a critical role in its creation. Theoretical framework about simulation and the case study. Crossing the line is a quick simple negotiation game and customer connections energizes your team with pvc pipes. One of the most common handson simulation techniques for teaching lean principles is observed to be the airplane assembly line simulation. Teaching the work process and deskilling with the paper. Manufacturing assembly line industry example in simul8. This chapter deals with assembly line balancing in garment production by simulation. Teaching lean thinking principles through handson simulation hugh mcmanus metis design. An inexpensive and easy lean simulation requiring only simple office supplies, its perfect for your training needs. Announce that we are going to demonstrate the differences between various production systems by setting up a factory that makes airplanes. This time each person started with a plane that was partially completed, when they finished their folds, they passed the plane to the next person. Code about paper airplane simulation cannot be run. Why not submit your result to the online league table and see if you can beat the records created by other users. It is important that only the facilitator reads these.

These flexible, activitybased models can be effectively used to simulate almost any process. Read on to learn more about hershey kiss assembly line simulation and its unique elements. The first fold being made in the assembly line from round two. Then, you will form an assembly line in your classroom, and students will make several hamburgers using the assembly line. This thesis report focuses on an automotive driveline components assembly line at gkn driveline koping ab in sweden. Can u help me how to use this arena software for 1 jig and 1 robotic arm to. Kanban paper airplane factory software, fitness, and gaming. Aug 07, 2015 manufacturing assembly line industry example in simul8. Through a simulation of a pizzeria, students will work together to complete specific tasks in the assembly line. Students will explore assembly line jobs and discover ways to make increase production. Teaching agile methodologies with paper airplanes iscap. Model kits free delivery possible on eligible purchases.

This part of the assembly line consists of six assembly stations with 3035 people working at each, and approximately 300 work orders per station. The paper airplane game is a simple exercise that illustrates in a visible and experiential way the difference between pull systems and push systems. The goals of this exercise are to illustrate the significant reduction in wip and throughput time using the pull system, to explain and illustrate the concepts of push, pull, kanban, bottleneck, cycle time, idle time, line balance, and to illustrate worker behaviour in an operational setting. A comparative study of teaching lean manufacturing via hands. The actual results also showed that the chosen manufacturing line satisfied the design target, this line could be handed over to the factory for manufacturing activities. The utilization of automatic machines controlled numerically is significant for achieving flexible aircraft wing assembly. Research on the application of life cycle cost management in. Students enrolled in pitt community colleges project skillup program learn how to optimize an assembly line. To pass steves quality control, the folds on each airplane needed to match the sample, both sides needed to be symmetrical and the airplanes needed to look good.